AI FOR MANUFACTURING

Predictive maintenance is a myth for you.
Let's fix that.

You have 20 years of sensor data sitting on a server nobody has the password to. Meanwhile, unplanned downtime is eating your margins and your "Digital Transformation" was just a dashboard project.

THE REALITY

Why your factory isn't smart yet.

The "Digital Twin" Myth

You spent millions on a dashboard that nobody looks at because it doesn't match reality.

Data Silos

Your OT data is in a historian, your ERP has the orders, and your maintenance logs are on a clipboard.

Visual QA Fatigue

Your quality control relies on humans staring at a conveyor belt for 8 hours. Defects slip through.

Unplanned Downtime

You fix things when they break. Predictive maintenance is still just a buzzword in your quarterly review.

OUR APPROACH

From sensor to signal.

We don't sell proprietary IoT platforms. We build pipelines that extract value from the hardware you already own.

01

Unlock Historian Data

We connect to your existing historians (OSIsoft PI, Rockwell, Siemens). No rip-and-replace. We pipeline that data into modern formats that AI models can actually read.

02

Automated Visual Inspection

Deploy commodity cameras with vision models trained on your specific defects. Catch 99% of anomalies without human fatigue.

03

Anomaly Detection

Train models on your "normal" operating baselines. Get alerts when vibration, temperature, or pressure deviation suggests imminent failure, days before it happens.

04

Operator Copilots

Give your floor staff a chat interface to query machine manuals, maintenance logs, and troubleshooting guides instantly.

CASE STUDY: AUTOMOTIVE PARTS MANUFACTURER

Reduced unplanned downtime by 15% in 90 days.

"We had terabytes of vibration data that nobody looked at until a bearing seized. AI-CTO helped us build a simple pipeline that flags anomalies to the maintenance team via SMS. It caught a gearbox failure 3 days before it would have stopped the line."

— VP of Operations

Your data is ready.
Are you?

Get a Manufacturing AI Blueprint. We'll audit your data infrastructure, identify your best use cases, and give you a roadmap to ROI.

START YOUR BLUEPRINT — $7,500 →

10 business days. Concrete results or full refund.